Hi!
There is no clearly specified maximum, the answer depends on the properties of the constraint matrix. With highly sparse constraint matrices (just a few nonzeros per row) you can have hundreds of thousands of variables with reasonable performance. Dense constraint matrices slow down algorithm and increase memory consumption, obviously. Algorithm won't fail as long as it has enough memory, though.
Presently commercial and free versions of LP solver have similar performance. We released LP solver as soon as it become stable enough for production use. Future versions may introduce some performance-related commercial-only improvements, but as for now - commercial and free editions are 100% same.
Can you describe your task in more details - variable count, constraint count, sparsity pattern of the constraint matrix?
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